Weigh Control Systems Private Limited
Weigh Control Systems Private Limited
Peenya, Bengaluru, Karnataka
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Product Details:
Minimum Order Quantity1 Piece
BrandWeighmatics
MaterialStainless Steel
Filling SystemSemi automatic
Usage/ApplicationPharma/Industrial products/Food etc

We have been making use of the latest available technology to manufacture a precision-engineered range of Adhesive Filling Machine. These machines are customized as per the specifications of our clients and are checked for optimum functionality before being delivered at our client's end. Our range is packed in proper packing material and is delivered within the shortest time frame. Widely used in Adhesive, Resin, Paint, Solvent manufacturing industries, these machines are customized as per the specifications of our clients.

Parts of the machine:

  • Weighing platform
  • Filling valve assembly consisting of pneumatically operated and manual valves
  • Valves supporting structure
  • Flameproof electronic controller with keyboard and necessary product pumping arrangements
  • Designed for filling viscous liquids
  • Electronic filling controller and all electrical terminals are housed in flameproof enclosures that enable the machine to be operated in hazardous environments
  • The weighing platform is mounted on a load cell that senses the weight during filling and sends the signal to the filling controller
  • The platform is made height adjustable to accommodate a wide variety of containers
  • Roller platforms provided for easy conveying of filled containers

Features:

  • Simple user-friendly machine
  • Programmable Set Point for coarse feed, fine feed, in-flight correction & zero margin
  • Provision for external batch start
  • Cumulative totalizer, batch totalizer etc
  • Password facility for keyboard settings
  • Full scale calibration through the keyboard
  • The resolution, Decimal point selection through keyboard
  • Multi-loop checking for consistency of filling
  • Fast sampling with a digital filtering technique
  • Flameproof enclosures for electronic/electrical controls suitable for operation in a hazardous environment
  • Height adjustable weighing platform to accommodate a wide range of containers
  • Designed to handle free-flowing as well as very viscous liquids

Technical Specifications:


SystemCan FillingDrum Filling
Capacity500 g - 5 kg5 kg - 20 kg
Supply of the AdhesiveBy overhead tank (gravity)By Pump (customer’s scope)
Resolution (e)5 g10 g
Accuracy± 2e± 2e
Load sensorsStrain gauge basedStrain gauge based
Operating Temperature5° C - 50° C5° C - 50° C
Features of the
control panel
LED display, keyboard to set
the quantity. Set, achieved
and cumulative quantity
display
LED display, keyboard to set
the quantity. Set, achieved and
cumulative quantity display
Platform250 mm x 250 mm SS Top350 mm x 350 mm with MS rollers
Power Supply230 V, AC, 50 Hz230 V, AC, 50 Hz
Air Pressure5-6 kg/ cm25-6 kg / cm2


Additional Information:
  • Delivery Time: 4 to 8 weeks
  • Packaging Details: Foam & Shrink packaging in a wooden box

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This machine is for packing of pulses, rice, cereals, grains, granules, spices and sugar for departmental stores. This is a boon for all departmental stores for accurate weight based filling into pouches along with their label etc.and reducing the manpower required for weighing the products and saving on the time.

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Our Bag Filling Machine consists of a Pneumatic gate under the storage hopper, weighing Hopper, Pneumatically operated valves, Discharge chute and a Microcontroller or Plc based Electronic Control Panel. We also provide Slat/Belt conveyor with stitching machine for the filled bags.
The operator sets the required quantity through the keypad of the electronic control panel. The operator holds the empty bag and presses a foot switch for clamping of the bag. On pressing start push button the material will flow from the storage tank to the Weighing Hopper through a pneumatically operated gate valve and it will close when the required set quantity is achieved. The pneumatic gate operates in fully open and partially open i.e. coarse and fine feed to get accuracy. The material filling will be done as per the set quantity.


Variants:

Jumbo Bag Filling MachineCapacity: 500 kg. / 1500 kg.
Direct Bag Filling MachineCapacity: 10 kg to 100 kg.
Pre Weigh & Dump Filling MachineCapacity: 10 kg to 100 kg.

Our direct bag filling machine has a speed of 180 bags per hour of 50 kg and Pre Weigh and dump bagging machine 300 bags per hour of 50 kg. Accuracy +/- 50 gms.

 


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Bag In Box Filling Machine offered are backed by latest technology support as well as the use of quality tested components so as to provide for optimum process support. The superior finish designs of these machines also allow them to be widely preferred by clients in filling granules, powders as well as pellets into bags of different sizes. The presence of the P.L.C. based control unit also allows for better accuracy in involved feeding operations. Further, superior load cell based weight sensors also make these deliver efficient performance.

Features:

  • Precision manufacturing standards maintained
  • Machines used for feeding quantity material
  • Finding application in food and beverages sector, for packaging of rice, dal, chemicals, minerals and other products

Technical Specifications:

SystemBag-In-Box Filling Machine
ProductFood products
Capacity (Max.)1000 kg
Resolution500 g
Accuracy0.25% of the full scale
No. of Bags filling per shift Of 8 hours30 Bags
MOC of the contact partSS 304
MOC of the structureSS 304
MOC of the rollerSS 304
Filling Platform Size1.35 m. x 1.35 m. with roller top
Load SensorsLoadcells
Features of the electronic control panelPLC based controller, LCD display, keyboard to set the required quantities, Cumulative & Batch totalizer
Vacuum GeneratorBy vacuum pump
Vacuum SensorDigital sensor
Vacuum Control valvePneumatically operated valve
Nitrogen Purging valvePneumatically operated valve
Nitrogen Purging SensorDigital sensor
Bag Clamp & declampAutomatic
Bag capping & decappingAutomatic
Supply of GheeFrom Overhead tank or by a pump with bypass Line
Air pressure requirement5-6 kg / cm²
Power Supply Requirement230 V, AC, 50 Hz

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We offer a wide range of Ketchup And Jam Filling Machines. These machines are designed and developed as per the specifications provided by our clients and are used for hygienic filling of hot jam, ketchup, squash, fruit pulp/crush etc.

Fabricated using high grade SS 304, these machines consists of following parts:

  • Weighing platform mounted on the load cell to sense the weigh during filling
  • Filling controller receives continuous output from the load cell to control the valve at the required set The filling controller consists of electrical, electronic and pneumatic circuits to control the filling valve as per the load cell output and set values
  • The dual stage pneumatic valve operates in "coarse" and "fine" mode as per the set values in the filling controller
  • Filling controller comprises a keyboard of 2 x 3, matrix to set various parameters and have a seven-segment LED display to indicate the filled quantity and other parameters
  • A start button provided on the control panel to press and start the filling operation
  • Filling gets cut off automatically as per the set values

Our range is appreciated for the following features:

  • Simple and user-friendly
  • Programmable Set Points for coarse feed, fine feed, in-flight correction, zero margin & delay during drip dispense
  • Provision for external batch start
  • Cumulative totaliser, batch totaliser etc.
  • Password security for keyboard settings
  • Full scale calibration through keyboard
  • Resolution, Decimal point selection through keyboard
  • Multi-loop checking for consistency of filling
  • Fast sampling with digital filtering technique

Technical Specifications:
SystemKetchup / Jam Filling Machine
CapacityMax: 1000 g
Min: 200 g
Resolution (e)2 g
Accuracy± 2 e
No. of fillings per minute
(200 gms.)
6 Bottles
Filling Platform150mm x 150 mm Stainless Steel (SS 304)
Load SensorStrain gauge based Loadcell
Filling ValvePneumatically operated 2 position valve
Features of the electronic Control PanelLED Display, keyboard to set the quantity, start push button, set, achieved, cumulative quantity, display Net/gross mode filling selection
MOC of Filling ValveSS 304
Airline requirement5-6 kg / cm2
Power line requirement230 V AC, 50 Hz


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Product Details:
Minimum Order Quantity1 Piece
BrandWEIGHMATICS
Machine TypeSemi-Automatic
Capacity250 ML TO 6000 ML

Used for selling loose oil in the market, our range of Oil Vending Machine is in wide demand across India. It assures accurate and hygienic vending of oil. These machines are operated with pumps or by gravity flow of oil from a storage tank and are designed to vend a maximum of four different types of oil. The quantity to be filled is set in any of the four nozzles which depend upon the requirements of our clients and the set, achieved and cumulative quantity is displayed in grams or milliliters. This range is used for dispensing maximum four types of oils from the overhead tank and is used in Edible Oil/Vegetable Oil manufacturing industries and Retail outlets and is appreciated for the following features:

Features:

  • Simple Installation
  • Good Accuracy and High Resolution
  • Micro Controller based Operation
  • Automatically Shuts OFF at the Preset Value
  • Totalizer for Cumulative, Batch and Price
  • EEPROM for Parameter Memory Backup
  • Fast Sampling with Digital Filtering Technique
  • Software Calibration
  • Auto Tare Facility

TECHNICAL SPECIFICATIONS:

1) System : Oil Vending Machine.

2) Capacity : Min: 250 ml/gms Max: 6000 ml/gms.

3) Accuracy : ± 5ml/gms.

4) Set entry : Keyboard through code

5) Display : 13 mm, 8 digits, 7 Segment 2 Row LED

6) Tare : Auto tare / Press tare

7) Feed : By Gravity or By Pump

8) Outlet Nozzle : Maximum Four.

9) Totaliser :Cumulative, Batch

10) Start : Micro switch / Keyboard

11) Keys : 16 Nos. snap action
12) Control Valve : Electrical Solenoids

13) Platform size : 300 x 300 with SS top




Additional Information:
  • Item Code: WCS-OVM
  • Production Capacity: 1 CUSTOMER PER MINUTE
  • Delivery Time: 4 WEEKS

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We have available with us a highly functional range of Paint / Solvent Filling Machine which is customized as per the specifications of our clients. These machines are used for filling paints and solvents in Cans and Tins. These are customized as per the specifications of our clients. We leave no stone unturned ion maintaining the highest standards of quality while manufacturing our range and use only quality raw material to manufacture these machines. The safety of our range is assured as we pack these machines in quality packing material and pay paramount importance towards the loading and unloading of these machines. These machines are offered in tow models i.e. standard and T-model at industry leading prices.

Parts of the machine:

  • Electronic filling controller and all electrical terminals housed in flameproof enclosures thus enabling the operation of the machine even in hazardous environments
  • Weighing platform mounted on a load cell that senses the weight during filling and sends the signal to the filling controller
  • Platform is made height adjustable to accommodate a wide variety of containers

Technical Specifications (Standard Model):
SystemPaint /Solvent Filling Machine
Capacity5 kg - 30 kg
Resolution (e)20 g
Accuracy± 2 e
Load SensorStrain gauge based Load cell
Platform350 mm x 350 mm Stainless Steel
Auto tareKeyboard selectable
Display13 mm, 7 segment LED
Features of the Control panelFlame proof enclosure, LED display, Keyboard to set the required quantity
Airline requirement5-6 kg / cm2
Power line requirement230 V AC, 50 Hz with Flame proof cable and Socket

Technical Specifications (T Model):

SystemPaint /Solvent Filling Machine
Capacity200 g - 5 kg
Resolution (e)5 g
Accuracy± 2 e
Weighing Platform250 mm x 250 mm SS top
Display7 Segment LED display
Features of the Control panelFlameproof indicator, LED display, Keyboard to set the required quantity
Filling valve AssemblyPneumatically Operated dual stage valve
Intermediate Tank Capacity and MOC50 litres, SS 304
Airline requirement5-6 kg / cm2
Power Supply230 V AC, 50 Hz with Flame proof cable and socket


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Product Details:
Automation GradeAutomatic

Calcined Lime Jumbo Bagging System with Pneumatic Conveying for Jindal-Angul Plant.

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Product Details:
Machine TypeSemi-Automatic, Automatic, Manual

We manufacture Steering Oil Filling Machine that are designed in conformation with international quality standards. These machines are provided with volumetric piston operated filling system that is used to pack viscous and oils. Our range is available in different specifications to meet the extensive requirements of Paints and Pharmaceuticals industries.


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Weighmatics throughput weigher consists of a buffer hopper, weighing hopper and a dumping hopper with pneumatic gates and supporting structure. The product is conveyed through a bucket elevator and the filling sequence starts. The material is conveyed to the buffer hopper. The controller automatically tares the gross weight to obtain a Net Weight of zero. The material is then fed into the weigh hopper via a pneumatic gate which controls the rate at which it is fed. The controller compares the actual weight with the target weight settings. When the final weight is reached the pneumatic gate of the buffer storage is latched and the feeding is stopped. Once the feeding is stopped the end of batch is signaled and the Totalizer and Bag Counter are updated automatically. This weighed quantity is immediately discharged through a dispensing chute and the weighing hopper gets ready for the next weighing cycle.


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Product Details:
BrandWeighmatics
Automation GradeAutomatic
MaterialTo be given by Customer
Power Consumption230V, 50 Hz, 1 Phase Uninterrupted & 3 Phases, 415V for Motors
Production CapacitySpecified By Customer
Voltage230V, 50 Hz, 1 Phase Uninterrupted & 3 Phases, 415V for Motors
AccuracyDepend on the Batch Size

 Powder Batching systemWe supply the total Weight Based Automation system for all Process Control Industries. We supply the main Storage Silos with Manual Gates, Conveying by Motorised Screw feeders, Belt conveyors, Pneumatic conveying (Vacuum) Weighing of the product and discharge into the Blender /Mixer / Kneader / Intermix. Based on the nature of the product we provide, agitators,  fluidising pads, vibrators, knockers etc. for smoth flow of the product and accuracy in the batch mix.

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Our Automatic Liquid fillng machine are for various products like, edible oil, lube oil, adhesives, chemicals, adhesives etc.  These are weight based filling machines for filling bottles, cans, jars, tins etc.  There is an infeed conveyor, weighing platforms and out feed conveyor.  The operator has to only place the empty cans or tins on the infeed conveyor.  The cans / tins will be automatically conveyed and located on to the weighing platforms.  After the filling is over, they will be conveyed for capping, sealing etc.

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Our Semi Automatic filling machines are used by more than 200 customers all over the World.  These machines find extensive application in pharmaceutical, food & beverage, adhesives, paints, chemical industries.

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We would like to introduce ourselves as a company founded by a team of like-minded professional technocrats 2 decades ago with the primary objective of designing, developing and manufacturing 100% indigenous state-of-the-art WEIGH CONTROL SYSTEMS to regulate & monitor every aspect of Flow Control – be it liquids, powder or granules

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Weigh Control Systems Private Limited
Samarjit Biswas  (Director)
SB-56A, 2nd Cross, 1st Stage, Peenya Industrial Estate
Bengaluru - 560058 , Karnataka , India
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