Weigh Control Systems Private Limited
Weigh Control Systems Private Limited
Peenya, Bengaluru, Karnataka
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Liquid Filling Machines


We manufacture Filling Machines for various types of liquids like Edible oil, Jam/ketchup, Ghee, Medicines, Lube Oil, Chemicals, Paints, Resins, Adhesives, Fertilizers and many more products.

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Product Details:
Minimum Order Quantity1 Piece
Filling SystemBARREL FILLING MACHINE
Model NumberWCS-BFM
Size/Dimension1 M X 1 M
Machine TypeSemi-Automatic
BrandWEIGHMATICS
Capacity20 LTS TO 300 LTS
Power Consumption230 v 50 hZ
MaterialCONTACT PARTS SS 304, MS POWDER COATED

DESCRIPTION

Weighmatics Barrel Filling Machine consists of a filling controller, weighing platform and a dual stage filling valve.  The Filling Controller is microcontroller based with a fast sampling ADC. The Loadcell is mounted below the weighing platform to sense the volume and send signals to the filling controller.  The dual stage-filling valve is a pneumatic valve operated in coarse and fine mode to achieve the required accuracy
Machine Parts:

  • Filling controller which is microprocessor based with a fast sampling ADC
  • Weighing platform mounted on a load cell that senses the weight during filling and sends the signal to the filling controller
  • The dual stage filling valve pneumatically operated in "coarse" and "fine" modes to achieve the required accuracy
  • Machine is provided with an additional roller ramp (optional) for easy placement and removal of barrels from the weighing platform
Industries Catered:
  • Edible Oil / Vegetable Oil
  • Lube Oil
  • Chemical
  • Food processing
Features:
  • Simple and user-friendly
  • Programmable Set Points for coarse feed, fine feed, in-flight correction, zero margin & delay during drip dispense
  • Provision for external batch start
  • Cumulative totaliser, batch totaliser etc
  • Password security for keyboard settings
  • Full scale calibration through keyboard
  • Resolution, Decimal point selection through keyboard
  • Multi-loop checking for consistency of filling
  • Fast sampling with digital filtering technique
  • Local Control Panel for easy operational control
Technical Specifications:

SystemBarrel Filling Machine
ModelIPAF- BFM
Capacity50 – 200 kg
Resolution (e)100 g
Accuracy 1 (e)± 100 G
Quantity SettingThrough Keyboard
Display12 mm, 7 Segment LED, 2 rows.
Keys4 x 4 Matrix
Printer InterfaceOptional (RS - 232 Interface)
Mode of operationAuto / Manual (Selectable)
TotaliserCum.Wt, No. of Barrels
Load sensorsStrain gauge based
Platform700 mm x 700 mm with 7 Nos of 60 Dia MS Galvanised Rollers
Power Supply230 V AC, 50 Hz
Air Pressure5-6 kg / cm2


Additional Information:
  • Item Code: WCS-BFM
  • Delivery Time: 4 WEEKS

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Product Details:
Capacity5 to 50 kg
Machine TypeAutomatic, Semi-Automatic
Dimension600 x 600 x 1200 mm
Electric Specification230 V 50 Hz
Weight50 kg
Filling Range5 kg to 50 kg
ProductWeight Based Filling machine
BrandWeighmatics

We have installed more than 2000 of our Semi Automatic Tin Filling Machines all over the globe. This is a Standard Model but we also manufacture Custom made Filling systems to suit the specific needs of our customers.

Various Parts:
  • Weighing platform
  • Electronic controller
  • Pneumatically operated dual stage valve

Uses:

Our filling machines are used for filling liquids like edible oil/lube oil, food & pharma products, chemicals, fertilizers, adhesives, resins, bitumen etc. for filling into CAN / TINS

Features:
  • Simple and user-friendly
  • Programmable Set Points for coarse feed, fine feed, in-flight correction, zero margins & delay during drip dispense
  • Provision for an external batch start
  • Cumulative totaliser, batch totaliser etc
  • Password security for keyboard settings
  • Full scale calibration through the keyboard
  • Resolution, Decimal point selection through keyboard
  • Multi-loop checking for consistency of filling
  • Fast sampling with a digital filtering technique


Additional Information:
  • Delivery Time: 2 weeks
  • Packaging Details: Packed in Wooden cartons. To be assembled at the customers site within an Hour

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Product Details:
Minimum Order Quantity1 Piece
Usage/ApplicationFOR FILLING LIQUIDS INTO BOTTLES, CANS
BrandWEIGHMATICS
MaterialANY FREE FLOWING LIQUID
Filling SystemLIQUID FILLING SYSTEM
Power Consumption230 V 50 Hz
Size/Dimension1 M X 1 M
Automation GradeSemi-Automatic

DESCRIPTION

The filling machine is mainly used for filling Liquids.

 Ø The Filling Machine mainly consists of a weighing pan, filling controller and pneumatically operated valves.

 Ø The weighing pan is a stainless steel pan mounted on a load cell to locate and sense the weight during filling. 

 Ø While filling, the load cell gives continuous output to the filling controller to control the valve at required set level.

Ø The pneumatic valves operate in coarse and fine mode as per the set parameters programmed in the controller. 

 Ø The filling controller is having a keyboard of 4 x 4 matrix to set various parameters and a seven-segment LED display to indicate the filled quantity. 

 Ø It consists of electrical, electronic and pneumatic circuits to control the filling valve as per the load cell output and set values.

 Ø A start button is provided on the control panel to press and start the filling operation. 

 Ø The filling gets cut off automatically as per the set values.

System

FILLING MACHINE

Filling Capacity         

100 ml to 2 ltsl

Accuracy

+/- 5ml.

No. of Fillings

6 bottles per minute of 100 ml

5 Bottles per minute of 2Ltrs.

Platform

250 X 250 mm SS Top

Nozzle diameter (ID)

11 mm

Filling valve   

Pneumatically operated 2 position SS 304 valve

Features of the control Panel

Coarse, fine & in-flight setting. Weight achieved & cumulative quantity display.

Contact Parts

SS 304

Load Sensor

Loadcell

Operating Temperature

+10°C  to + 50°C



Additional Information:
  • Item Code: WCS-CFM
  • Production Capacity: 3 TONNES PER HOUR
  • Delivery Time: 4 WEEKS

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We offer a wide range of Ketchup And Jam Filling Machines. These machines are designed and developed as per the specifications provided by our clients and are used for hygienic filling of hot jam, ketchup, squash, fruit pulp/crush etc.

Fabricated using high grade SS 304, these machines consists of following parts:

  • Weighing platform mounted on the load cell to sense the weigh during filling
  • Filling controller receives continuous output from the load cell to control the valve at the required set The filling controller consists of electrical, electronic and pneumatic circuits to control the filling valve as per the load cell output and set values
  • The dual stage pneumatic valve operates in "coarse" and "fine" mode as per the set values in the filling controller
  • Filling controller comprises a keyboard of 2 x 3, matrix to set various parameters and have a seven-segment LED display to indicate the filled quantity and other parameters
  • A start button provided on the control panel to press and start the filling operation
  • Filling gets cut off automatically as per the set values

Our range is appreciated for the following features:

  • Simple and user-friendly
  • Programmable Set Points for coarse feed, fine feed, in-flight correction, zero margin & delay during drip dispense
  • Provision for external batch start
  • Cumulative totaliser, batch totaliser etc.
  • Password security for keyboard settings
  • Full scale calibration through keyboard
  • Resolution, Decimal point selection through keyboard
  • Multi-loop checking for consistency of filling
  • Fast sampling with digital filtering technique

Technical Specifications:
SystemKetchup / Jam Filling Machine
CapacityMax: 1000 g
Min: 200 g
Resolution (e)2 g
Accuracy± 2 e
No. of fillings per minute
(200 gms.)
6 Bottles
Filling Platform150mm x 150 mm Stainless Steel (SS 304)
Load SensorStrain gauge based Loadcell
Filling ValvePneumatically operated 2 position valve
Features of the electronic Control PanelLED Display, keyboard to set the quantity, start push button, set, achieved, cumulative quantity, display Net/gross mode filling selection
MOC of Filling ValveSS 304
Airline requirement5-6 kg / cm2
Power line requirement230 V AC, 50 Hz


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Weigh Control Systems Private Limited
Samarjit Biswas  (Director)
SB-56A, 2nd Cross, 1st Stage, Peenya Industrial Estate
Bengaluru - 560058 , Karnataka , India
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