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Weigh Control Systems Private Limited
Weigh Control Systems Private Limited
Peenya, Bengaluru, Karnataka
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Our Products

Gravimetric Oil DispenserYes! I am interested

Our Oil Dispensing systems are weight based and works on Loss in Weight principle. They are used by all Automobile manufacturing Companies in their Production line.

Oil is stored in an overhead tank or in barrelS. The filling pump installed in our system pumps the oil from the overhead line to the weighing tank as per the fill set quantity. This weighing tank is supported on 3 load cells. The oil will be further pumped into the Gear Box,Engine/Axle/Steering assembly by loss in weight principle. The micro controller or Plc based panel has keyboard to set the required filling and dispensing quantities. The operator places the filling gun and selects the quantity through the Switch. On pressing the start button, the Dispensing operation starts and will be completed automatically on achieving the set quantity. An audio signal and visual indication will be provided for indicating the status of dispensing. On completion of dispensing operation, the filling pump will be immediately switched on and fills the oil from the main storage tank to the intermediate weighing tank as per the fill set quantity and gives necessary ready signals to the operator for the next dispensing.

Technical Specifications

Oil Batching SystemYes! I am interested
Accurate weighing and batching of oils for assuring a consistent product mix in the Intermix/Banbury in the Tyre manufacturing/Rubber industry, we offer a precision-engineered range of Oil Batching System. These systems are highly beneficial as these ensures consistency of operation, increased output and eliminating wastages and are used for dispensing a precise amount of oil into the Intermix/Banbury. There is present a batching system which consists and weigh hoppers with pneumatically operated butterfly valves and vibrators for batching. Further, these systems are provided with an overhead heating tank and an intermediate weighing tank for batching of oil and the batching is done as per loss in weight of oil in the intermediate tank.

Features:

Jumbo Bag Filling MachineYes! I am interested

The Jumbo Bag filling machine is positioned under the main storage Silo. There are 2 types of Jumbo Bag filling machines. Some Customers prefer weighing of the Jumbo Bag on a platform placed at floor level while some prefer weighing on a frame hanging at the top.

1) First Model:A weighing frame is provided at the floor level for placing the empty bag. The weighing frame rests on high accuracy load sensors. There is a frame at the top with 4 bag hooks provided on a structure. The bag is hung on this holder and the mouth of the bag is then clamped to the filling head. The filling head is designed to accept the material discharged from the storage hopper through a dual flap gate. The material is fed in two modes, i.e., Coarse Feed up to 90 - 95% of the set weight and the balance 5 - 10% shall be fed in Fine Feed mode by which we can achieve optimum control of feeding and thereby improve the system accuracy. When the required set weight is achieved the feeding stops. The bag hooks are declamped automatically on weigh achieved and the filled bag is removed.

2) Second Model:

Filling range:- 500kg, 650kg 1000kg 1500kg and customer required capacity.

Jumbo Bagging with following models also available.

1. Jumbo Bagging with Vibratory table
2. Jumbo Bagging with Vaccumisation and dust collection system

Truck WeighbridgeYes! I am interested
"Weighmatics" Lorry Truck Weighbridges are time tested. There are more than 1000 weighbridges working to the satisfaction of our valuable customers. We are known for our quality product and best of service in the industry.
Oil Vending MachineYes! I am interested
Used for selling loose oil in the market, our range of Oil Vending Machine is in wide demand across India. It assures accurate and hygienic vending of oil. These machines are operated with pumps or by gravity flow of oil from a storage tank and are designed to vend a maximum of four different types of oil. The quantity to be filled is set in any of the four nozzles which depend upon the requirements of our clients and the set, achieved and cumulative quantity is displayed in grams or milliliters. This range is used for dispensing maximum four types of oils from the overhead tank and is used in Edible Oil/Vegetable Oil manufacturing industries and Retail outlets and is appreciated for the following features:

Features:

Barrel Filling MachineYes! I am interested

DESCRIPTION

Weighmatics Barrel Filling Machine consists of a filling controller, weighing platform and a dual stage filling valve.  The Filling Controller is microcontroller based with a fast sampling ADC. The Loadcell is mounted below the weighing platform to sense the volume and send signals to the filling controller.  The dual stage-filling valve is a pneumatic valve operated in coarse and fine mode to achieve the required accuracy
Machine Parts:

Powder Filling MachineYes! I am interested

SEQUENCE OF OPERATION

 ·      The operator inserts the bag to the bag clamping chute and presses the foot switch. A pneumatically operated bag clamping arrangement will clamp the bag.
 ·      The controller automatically tares the gross weight of bag to obtain a Net Weight. The material is then fed into the bag by a Screw feeder.  The rate of feed from the screw feeder is controlled by a VFD. 
·      The controller compares the actual weight with the target weight settings, when the Main/Coarse feed setting is reached the screw feeder slows down and feeding continues in the Fine feed mode.
 ·      The material is fed in the fine feed mode until the Final Weight minus In-Flight value is reached, after which the Screw feeder stops.
 ·      Once the feeding is stopped a settling time (adjustable time, varies from 500ms to 2 sec) is given after which the end of batch is signaled, automatically the Totalizer and Bag counter is updated.
 ·      An indicator lamp will indicate batch completion, after which the bag declamps automatically and conveyed to stitching machine.
 TECHNICAL SPECIFICATIONS:
System            :           Direct Bag Filling Machine
Material           :           All powders
Controller         :           Micro controller or Plc based
Filling Capacity  :           25 to 50Kgs                  
Accuracy           :           + 50gms for 50Kgs
No. of filling      :           3 Bags per minute of 50Kgs
Feeding       :  Motorised Screw Feeder with VFD         
MOC of machine   :          Mild Steel Powder Coated

OUR SCOPE OF SUPPLY:
v Micro controller based electronic controller 1No.
v S type loadcell                          :           3Nos.
v Pneumatic cylinder                    :           4Nos.
v Bag clamping & declamping arrangement:  1No.
v Foot switch                              :           1No.
v Mechanical structure                  :           1No. 
v Screw Feeder- 1 M with VFD       :           1No.
v 3 Mtr Slat/ Belt Conveyor           :          1No
Stitching machine        ;                1 No 

 

Bulk Density Meters -For Powders/GranulesYes! I am interested

The Weighmatics Bulk Density Meter(or Tamping Density) is a general purpose instrument that can be used to measure the Apparent Bulk Density (or Tamping Density) of any dry free-flowing Powders, Crystals, Granules, Particles or Flakes like Tea, Coffee Powder, Chicory Powder, Instant Coffee, Milk Powder, Soup Powder, Sugar, Rice, Wheat, Cereals, Flour, Wood Particles, Pigments, Metallic Powders, Chemicals, Resins, etc. There are Two Models. The ISO Model 2503 Bulk Density Meter generally conforms to the standards laid down in International Standard ISO 787/11 and ASTM B 527 –93 (Re-approved 1997).

Technical Specifications:

 
Welcome to

Weigh Control Systems Private Limited

  • Nature of BusinessManufacturer
  • Total Number of Employees26 to 50 People
  • Year of Establishment1993
  • Legal Status of FirmPrivate Limited Company
  • Annual TurnoverRs. 5 - 10 Crore
  • GST No.29AAACI4105P1ZD
We would like to introduce ourselves as a company founded by a team of like-minded professional technocrats 2 decades ago with the primary objective of designing, developing and manufacturing 100% indigenous state-of-the-art WEIGH CONTROL SYSTEMS to regulate & monitor every aspect of Flow Control – be it liquids, powder or granules. 

Our pioneering efforts have perfected various Need Based Automatic Flow Control Systems (NBAFCS) that ensure accuracy, speed and ease of operation for enhanced efficiency in production, cost saving and avoiding human error.  Furthermore, our constant R&D, dedicated teamwork and commitment to excel, have helped in evolving Flow Control Solutions, which are not only hallmarks of quality but also considered benchmarks in the industry.

The team at Weighmatics includes over 25 qualified engineers dedicated to extending their exemplary servicing skills to customers - On Time, Every Time. As every component of our standardized systems are made in-house we are priced most competitively and our Annual Maintenance Contract [Recommended on expiry of Guarantee] is very economical.
Weigh Control Systems Pvt. Ltd. manufactures a range of equipments such as,

  • Filling systems for edible oil/ghee/vanaspathi/jam/pharma etc 
  • Filling systems for lube oil/resin/paint/adhesive 
  • Dispensing system for oil  Bulk density meter for powders (as per ISO Standards) 
  • Electronic weigh systems viz., Truck weigh bridge, tele crane scale etc 9 Barrel filling machine for liquids 
  • Bag filling machine & jumbo bagging systems for powders 
  • Tyre inflator (digital air gauge) 
  • Check weighers (online weighment of products)
  • Belt scale weigher/weighfeeders 
  • All types of load cells/weighing platforms 
  • Tank/hopper/bin/silo weighing system and any other custom built weighing system. 

The Company has a full fledged Research & Development team who are engaged in developing new products required by our esteemed customers from time to time and ensuring continuous improvement in existing products also. Our systems are made with indigenous and reliable raw material, which ensures trouble free operation.

Weighmatics, needless to add has a fully equipped service network all over India, to attend sites, in an unlikely event of any technical snag.

We have been growing consistently in the concerned sphere. Dedicated towards maximum client satisfaction, we have adopted latest technological development to design and develop these machines in accordance with the needs of our clients.






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Weigh Control Systems Private LimitedWeigh Control Systems Private Limited


 

 

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Weigh Control Systems Private Limited
Samarjit Biswas  (Director)
SB-56A, 2nd Cross, 1st Stage, Peenya Industrial Estate
Bengaluru - 560058 , Karnataka , India
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