Weigh Control Systems Pvt. Ltd.
Weigh Control Systems Pvt. Ltd.
Peenya, Bengaluru, Karnataka
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Oil Batching Systems


These weight based oil Batching systems are for the Tyre/Tube/Rubber products manufacturing companies. A specified quantity of oil is required to be injected into the Banburry or Intermix to ensure a consistent product mix in the Tyre manufacturing/Rubber industry. This machine works on " Loss in Weight" principle.

The system consists of a Weigh Hopper of a specified quantity based on the batch size. When the operator gives start command, a specific quantity of oil is dispensed from the Weigh hopper into the Intermix or Banburry. Once the dispensing is completed, the oil from the main storage tank will once agin fill into the Weigh hopper and kept ready for next discharge.


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Accurate weighing and batching of oils for assuring a consistent product mix in the Intermix/Banbury in the Tyre manufacturing/Rubber industry, we offer a precision-engineered range of Oil Batching System. These systems are highly beneficial as these ensures consistency of operation, increased output and eliminating wastages and are used for dispensing a precise amount of oil into the Intermix/Banbury. There is present a batching system which consists and weigh hoppers with pneumatically operated butterfly valves and vibrators for batching. Further, these systems are provided with an overhead heating tank and an intermediate weighing tank for batching of oil and the batching is done as per loss in weight of oil in the intermediate tank.

Features:

  • PLC control for better accuracy and consistency of operation
  • Programmable set points
  • Cumulative totaliser, batch totaliser etc
  • Calibration through keyboard
  • Fast sampling ADC for high-speed performance
  • RS 232 interface

Technical Specifications:

System

Oil Batching System

Maximum Batching Capacity

As per the process requirement

Resolution (e)

10 gms

Accuracy

± 0.25% of full scale

Set Points

Through flexible keyboard

Load Sensor

Load cell

Discharging pump for oil

Suitable positive displacement pump

Filling valves

Pneumatically operated

Storage of Carbon & Oil

Over head tank (to be provided by customer)

Outlet hose from the dispensing pump for Oil

Flexible rubber braided hose withstanding 60° C temperature - 2 meters length

Capacity of the heating tank for Oil

4 times the max. Batching capacity

Capacity of the batching tank for Oil

Maximum batching capacity

MOC of contact parts

SS 304

 

 

Capacity of Storage and Weigh Hopper for Carbon

As per the process requirement

Discharge of Powder to intermix

Via discharge chute by electrically operated vibrators

Features of the Control Panel

PLC, LCD graphic display to indicate set, achieved and cumulative quantity, keyboard to enter required quantity, Audio-visual indications for the status of batching, RS 232 interface.


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Our standard Portable Weigh Bridges vary in platform sizes from 6M x 3M to 20M x 3M and weighing capacity is from 20T to 100T, of both Pit type and Pit less type. We also manufacture custom built weighing equipments.

 

Our company has a full-fledged research & development team who are engaged in upgrading, modernizing & developing new products required by our esteemed customers. 


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Weigh Control Systems Pvt. Ltd.
Samarjit Biswas  (Director)
Plot No. 447, 12th Cross, 4th Phase Peenya Industrial Area
Bengaluru - 560058 , Karnataka , India
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